Flame Treating machine
Products Description
| Brand | JUSTE |
| Model | JST-F400 |
| Fuel | Liquefied Petroleum Gas |
| Combustion-Supporting Gas | Compressed Air 8 kgf/cm2 |
| Fixture Stations | 42 Jig |
| Flame height | 25-250mm (adjustable) |
| Conveyor Width | 400mm |
| Conveyor Speed | 0-20m/min, electronic speed control |
| Weight | 150kg |
| Dimensions | 2100*600*1200mm (L×W×H) |
Technical Principle & Operational Process:
I. The Critical Need for Flame Surface Treatment
Observing vibrantly printed plastic containers rarely reveals the substantial challenges involved in direct
printing applications. The inherent characteristics of polyolefin materials (including PE and PP substrates)
present significant adhesion barriers:
Extreme Surface Inertia and Smoothness: At microscopic levels, plastic surfaces resemble polished glass,
creating inadequate anchoring points for printing inks. This fundamental property prevents proper ink
spreading and penetration, resulting in uneven color distribution during application and fragile graphic
layers that easily detach from the substrate.
Hidden Contamination Layers: Manufacturing processes incorporate minimal additives such as slip
agents to facilitate mold release and enhance tactile properties. These components gradually migrate
to the surface, establishing an invisible barrier that compromises the direct bonding between printing
materials and the plastic substrate, representing a primary factor in adhesion failure.
Direct printing without surface preparation leads to:
Unreliable graphic durability: Logos and designs removable through simple scratching or tape testing.
Printing imperfections: Ink recession phenomena similar to water beading on hydrophobic surfaces,
creating incomplete pattern transfer.
Labeling adhesion issues: Self-adhesive labels exhibiting edge lifting and premature detachment even
in non-printing applications.
II. Operational Mechanism of Flame Surface Treatment
The flame treatment system functions as a precision surface modification instrument, fundamentally
resolving these challenges through an instantaneous thermal process comprising two core actions:
Comprehensive Surface Purification: Eliminating Contaminant Layers.
As containers rotate through carefully calibrated flame zones, instantaneous thermal energy completely
volatilizes or decomposes surface contaminants including slip agents and processing additives.
Result: This creates an intensive purification effect, removing all adhesion-interfering substances and
revealing the pristine polymer surface, establishing ideal conditions for direct material bonding.
Surface Modification and Texturing: Transforming Material Properties.
Microscopic Topography Alteration: Controlled thermal exposure induces minimal surface-layer molecular
rearrangement, generating nanoscale roughness upon rapid cooling.
Chemical Activation: Combustion processes produce energetic reactive species that interact with the polymer
matrix, converting inert plastic surfaces into chemically active states with enhanced affinity.
Combined Outcome: These synergistic effects transform non-adhesive surfaces into receptive substrates
with micro-roughness for mechanical interlocking and chemical reactivity for molecular bonding, enabling
unprecedented adhesion performance.
III. Strategic Benefits in Pre-Printing Applications
Flame treatment establishes an essential preliminary stage before decorating processes including printing,
labeling, and coating operations.
Primary Implementation Scenarios:
Personal care packaging: HDPE containers for shampoo, shower gel, and detergent products.
Food and beverage containers: Specialty juice bottles, dairy packaging, and food service containers.
Industrial packaging solutions: Lubricant containers, chemical packaging, and specialty drums.
Disposable serviceware: Take-away beverage containers and promotional drinkware.
Technical Superiority:
Demonstrated performance longevity: Treated surfaces exhibit dramatically improved adhesion
properties with exceptional graphic and label durability.
Geometric versatility: Engineered flame distribution ensures uniform treatment across complex
container profiles and irregular geometries.
Sustainable operational efficiency: Rapid processing capabilities matching high-volume production
requirements without chemical consumables or hazardous residues.
Comprehensive quality enhancement: Significant improvement in secondary processes including
coding, laser marking, and protective coating applications.
Process Control Parameters: Operators maintain precise regulation of flame
characteristics (fuel-air stoichiometry), linear processing velocity, and nozzle-to-substance. distance
to achieve optimal surface activation without material compromise.
Conclusion
For plastic container applications, the flame treatment system serves as an essential “surface conditioning
specialist” within pre-press operations. Through its dual mechanism of thorough surface cleaning and
sophisticated activation/roughening, it conclusively addresses the fundamental challenge of inadequate
adhesion on low-energy plastic surfaces. Containers processed through this flame plasma treater
guarantee exceptional graphic clarity, aesthetic appeal, and endurance, establishing an indispensable
preliminary stage for ensuring premium plastic packaging quality through this surface activation machine
technology.
Maximum Adhesion Performance: Achieve exceptional bond strength through advanced flame
treatment for coating and printing applications.
Production-Optimized Design: Enhanced 600mm wide flame treater conveyor belt accommodates
high-volume manufacturing requirements.
Sustainable Operation: Chemical-free process utilizing LPG ensures environmental compliance
and reduced operational expenses.
Application Versatility: Custom-configured for diverse containers from pail flame treatment machine
applications to specialized cosmetic bottle flame treatment requirements.
Control panel for flame treatment equipment
This intuitively designed interface simplifies operational procedures while maintaining exact command
over critical treatment parameters, establishing an essential component for achieving consistent flame
treatment for printing preparation standards.
Precision Process Management: Digital control of operational parameters ensures reproducible
high-quality surface conditioning.
Operator-Friendly Design: Logical interface layout reduces training requirements and prevents
operational errors.
Integrated Safety Systems: Comprehensive monitoring and safety interlocks ensure equipment
and product protection.
Production Adaptability: Rapid parameter adjustment facilitates quick transitions between different
container specifications.
Industrial conveyor system for flame treatment machine
Manufactured for continuous industrial operation, the heavy-duty Conveyor Mechanism for flame treater
conveyor belt features robust stainless steel construction with 600mm processing width, optimally designed
for handling diverse container dimensions. The 42-position fixture configuration guarantees consistent
product orientation throughout the treatment process, with each custom jig engineered to provide gentle
yet secure container rotation, ensuring complete surface exposure to the flame zone. This industrial-grade
conveying system forms the operational foundation for reliable performance in demanding manufacturing
environments.
Consistent Product Orientation: Precision jig design ensures uniform exposure and prevents positioning
errors during processing.
Industrial-Grade Construction: Stainless steel fabrication ensures corrosion resistance and extended
operational lifespan.
Production Line Compatibility: Adjustable velocity control enables seamless integration with upstream
and downstream equipment.
High-Volume Capability: 42-station configuration supports substantial production throughput requirements.
Gas Management System for energy saving flame treatment machine
The engineering excellence of the Gas Management System for energy saving flame treatment machine
incorporates independent high-precision regulators instruments for both liquefied petroleum gas and
compressed air supply. This advanced configuration enables operators to establish ideal stoichiometric
combustion ratios for efficient, clean flame generation. The industrial-grade valve assemblies guarantee
reliable performance and exact flame control necessary for effective plastic surface flame treatment machine
operations. This sophisticated gas handling technology represents the cornerstone for achieving effective
surface activation while optimizing fuel utilization efficiency.
Optimal Combustion Efficiency: Precision gas proportioning ensures consistent, clean flames for
uniform surface treatment.
Operational Economy: Accurate flow regulation minimizes fuel consumption, reducing operating costs.
Safety Compliance: Integrated safety mechanisms prevent gas-related operational incidents.
Process Stability: Maintained gas pressure and ratio ensure consistent treatment quality throughout
production cycles.
High-performance flame nozzles for flame surface treatment machine
The specially engineered Flame Distribution Nozzles for flame treatment nozzle are manufactured from
premium stainless steel alloys to withstand continuous high-temperature operational demands. These
advanced nozzles are strategically positioned to generate uniform flame distribution across the entire
container surface area. The nozzle architecture guarantees complete fuel combustion, producing stable,
consistent flame patterns essential for effective HDPE flame treatment and PP flame treatment applications.
Each nozzle incorporates individual adjustment capability, permitting technicians to optimize flame
impingement angles for different container geometries. The durable construction resists obstruction
and thermal degradation, maintaining consistent performance through extended production cycles in
plastic container flame treatment implementations.
Uniform Thermal Distribution: Precision-engineered nozzles ensure consistent treatment across
complete container surfaces.
Extended Service Life: High-temperature resistant materials guarantee longevity with minimal
maintenance.
Configuration Flexibility: Adjustable positioning accommodates various container sizes and profiles.
Combustion Efficiency: Optimized design maximizes treatment effectiveness while conserving fuel
consumption.
Customizable fixtures for flame treatment machine
The innovatively designed Product Fixtures for cylindrical surface flame treatment are precision-engineered
to securely maintain various container types while ensuring complete surface exposure during the flame
treatment process. The fixtures provide secure container retention without surface compromise while
delivering controlled rotation for homogeneous treatment. Fabricated from durable, thermal-resistant
materials, these positioning elements maintain dimensional stability through repeated thermal cycling.
The rapid-change design facilitates quick transitions between different product lines, substantially reducing
downtime during product changeovers in diverse manufacturing environments.
Perfect Container Compatibility: Custom-engineered fixtures ensure secure positioning and optimal
surface presentation.
Rapid Product Changeover: Modular architecture enables swift transitions between different container
configurations.
Product Surface Protection: Secure yet gentle retention prevents surface damage during treatment
processes.
Thermal Performance Stability: Heat-resistant materials maintain precision through extended
operational periods.
Air filtration unit for flame treatment system
The integrated Air Purification System for CE flame treatment machine guarantees compressed air purity
essential for consistent flame characteristics and treatment quality. This multi-stage filtration assembly
eliminates moisture, oil aerosols, and particulate contamination from the compressed air supply, protecting
precision gas regulation components and flame distribution nozzles from contamination. Clean, dehydrated
air is critical for maintaining stable flame geometry and preventing process variations in flame treatment
for coating applications.
Process Consistency: Purified air ensures stable flame properties for uniform treatment results.
Component Longevity: Effective filtration extends service life of valves, regulators, and nozzles.
Quality Assurance: Consistent air quality eliminates significant process variables.
Preventive Maintenance Planning: Visual indicators facilitate scheduled filter replacement,
preventing unexpected downtime.
Juste Machines Application Area
Medical equipment, Energy equipment, Semiconductor industry. Such as Products for glassess,
lense, pen, PVC ball, mug, toy, doll eye, sun glass, gift item, T-shirt, baby cloth, bra, eyeglass, toys,
umbrella, underwear, fruit apple, shoe, insole, watch dial number, garment, face mask, plastic cap,
safety helmet, hard safe hat, metal lens industry fabric etc.
Juste Prints Machines Application Area
Food and beverage, Toys, Mask Protective Equipment, Tableware, Beauty Makeup products,
Sports equipment, Lights & lighting, Electronic products, Washing and Cleaning products,
Household appliances, Textiles and clothing, Communication equipment, Auto Motorcycle parts.
Machines Packaging
Machine With tri-ply wooden case packing, the wood pallet material as fumigation wooden.
It is strong fix wooden case for sea shipment.
Machine will be well packed in tri-ply wooden box then load to container and shipped
by sea/by air, as your requested.
Shipping Term
Shipping Time
Sample delivery time: 5-15 days by DHL/UPS/TNT/FEDEX express, Sea shipping
Bulk Order Shipping time: 5-15 Workdays by Express / 15-30 days by sea..
Company Information
About Shenzhen Juste Machine Co., Ltd.
Established in 2002, Shenzhen Juste Machine Co., Ltd. stands as a premier flame treatment machine
manufacturers and provider of comprehensive printing and surface preparation technology. With decades
of specialized expertise, we develop and manufacture advanced equipment including Pad Printing Machines,
Silk Screen Printing Machines, and Pre-Printing Equipment solutions.
We maintain our position as a trusted flame treatment machine factory in China, delivering innovative
and reliable solutions for global businesses. Whether your requirements include semi-automatic treatment
stations or completely automatic flame treatment system configurations for specialized applications,
we provide equipment guaranteeing precision, efficiency, and durability. Our technical expertise extends
to specialized HDPE flame treatment machine solutions for challenging polymer materials.
Our equipment serves multiple industries including promotional products, cosmetics, beverage packaging,
and industrial printing. We offer comprehensive customization, OEM services, and complete technical
support to address the specific requirements of international clients seeking flame treatment machine
for bottles and other container applications.
How To Order
How To Place Flame Treatment Machine order?
Initial Technical Consultation: Contact our engineering team via email, WhatsApp, or WeChat to
discuss your flame treatment requirements and container specifications.
Comprehensive Requirement Review: Provide detailed information regarding your production needs,
including container types (bottles, pails, cups), material specifications (HDPE, PP, PET), and targeted
production output.
Technical Solution Proposal: Our engineering department evaluates your specifications and delivers
a detailed quotation for the optimal flame treatment machine configuration.
Formal Order Authorization: Following proposal acceptance, we issue a Proforma Invoice detailing all
costs, technical specifications, and delivery conditions.
Manufacturing Commencement: After payment verification, we initiate production of your custom
flame treater with fixtures tailored to your products.
Quality Assurance Validation: Our quality control department performs comprehensive testing to verify
your equipment meets performance standards for plastic surface flame treatment.
Pre-Delivery Documentation: We supply inspection certifications, operational manuals, and
maintenance documentation.
Shipping Coordination: We manage secure packaging and transportation arrangements from Shenzhen
port facilities.
Delivery Execution & Monitoring: Your equipment arrives within approximately 10-30 working
days with complete shipment visibility.
Installation Support Services: We provide remote technical guidance for equipment commissioning
and operator instruction.
FAQ
Q1: Are you a direct manufacturer of flame treatment equipment?
Yes, we function as a professional flame treatment machine manufacturers and production facility
located in Dongguan, China. We specialize in developing automatic flame treatment system solutions
for various container types including bottle flame treatment machine and pail flame treatment machine
configurations.
Q2: Can the equipment be customized for our specific container profiles?
Absolutely. We deliver fully customized solutions including specially engineered fixtures for your
specific cylindrical surface flame treatment requirements, whether for cosmetic bottle flame treatment
or industrial container implementations.
Q3: What certifications does the equipment carry?
Our CE flame treatment machine complies with European safety standards, ensuring secure operation
and adherence to international industrial equipment requirements.
Q4: Where is your manufacturing facility located?
Our flame treatment machine factory operates from Dongguan, Guangdong, strategically positioned
near Hong Kong for efficient logistics and international shipping.
Q5: What warranty coverage do you provide?
We offer a comprehensive 12-month warranty on all our equipment, including this flame treatment
machine for bottles, covering manufacturing defects and ensuring reliable performance.
Q6: How does your quality assurance process function?
We implement rigorous quality control protocols:
Every flame treatment machine undergoes exhaustive performance verification before shipment.
We supply video inspection documentation and detailed operational guidelines.
Our quality verification covers all critical components including the flame treatment gun, gas systems,
and safety mechanisms.
We conduct testing with actual containers to validate performance for HDPE flame treatment and PP
flame treatment applications.
All machines must be passed by our QA inspection department before shipping.
Contact Us
Phone: +8618688921191
Whatsapp/wechat:+8618688921191
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