Flambehandlingsmaskin
Produktbeskrivning
| Stämpla | JUSTE |
| Modell | JST-F400 |
| Bränsle | Gasol |
| Förbränningsstödjande gas | Tryckluft 8 kgf/cm2 |
| Fixturstationer | 42 Jigg |
| Flammans höjd | 25–250 mm (justerbar) |
| Transportbandets bredd | 400 mm |
| Transportbandets hastighet | 0–20 m/min, elektronisk hastighetskontroll |
| Vikt | 150 kg |
| Mått | 2100*600*1200 mm (L×B×H) |
Teknisk princip & driftprocess
I. Det kritiska behovet av flambehandling av ytor
Att observera färgglatt tryckta plastbehållare avslöjar sällan de betydande utmaningarna som är förknippade med direkt
tryckapplikationer. De inneboende egenskaperna hos polyolefinmaterial (inklusive PE- och PP-substrat)
utgör betydande vidhäftningsbarriärer:
Extreme Surface Inertia and SmoothnessPå mikroskopisk nivå påminner plastytor om polerat glas,
skapar otillräckliga förankringspunkter för tryckfärger. Denna grundläggande egenskap förhindrar korrekt färg
spridning och penetration, vilket resulterar i ojämn färgfördelning under applicering och skör grafik
lager som lossnar lätt från substratet.
Dolda kontamineringslager: Tillverkningsprocesser inkluderar minimala tillsatser såsom glidmedel
medel för att underlätta formsläpp och förbättra taktila egenskaper. Dessa komponenter migrerar gradvis
till ytan, etablerar en osynlig barriär som äventyrar den direkta bindningen mellan utskrift
materialen och plastsubstratet, vilket representerar en primär faktor i vidhäftningsfel.
Direktutskrift utan ytförberedelse leder till:
Opålitlig grafisk hållbarhet: Logotyper och mönster kan tas bort genom enkel repning eller tejptestning.
Utskriftsimperfektioner: Bläckretraktionsfenomen liknande vattenpärlbildning på hydrofoba ytor,
skapar ofullständig mönsteröverföring.
Etikettvidhäftningsproblem: Självhäftande etiketter som uppvisar kantlyftning och förtida lossning
i icke-utskriftsapplikationer.
II. Funktionsmekanism för flamsytsbehandling
Flambearbetningssystemet fungerar som ett precisionsinstrument för ytmodifiering, i grunden
lösa dessa utmaningar genom en omedelbar termisk process som omfattar två kärnåtgärder:
Omfattande ytrening: Eliminera kontamineringslager.
När behållare roterar genom noggrant kalibrerade flamzoner, omedelbar termisk energi fullständigt
förflyktigar eller sönderdelar ytföroreningar inklusive glidmedel och processadditiv.
Result: Detta skapar en intensiv reningsverkan, som avlägsnar alla vidhäftningsstörande ämnen och
blottlägger den rena polymerytan, vilket skapar ideala förhållanden för direkt materialbindning.
Ytmodifiering och texturering: Omvandling av materialegenskaper.
Mikroskopisk topografiförändringKontrollerad termisk exponering inducerar minimal ytskiktsmolekylär
omarrangemang, som genererar nanoskala ojämnhet vid snabb kylning.
Kemisk aktivering: Förbränningsprocesser producerar energirika reaktiva ämnen som interagerar med polymeren.
matris, som omvandlar inerta plastytor till kemiskt aktiva tillstånd med förbättrad affinitet.
Kombinerat resultatDessa synergistiska effekter omvandlar icke-vidhäftande ytor till mottagliga substrat
med mikroråhet för mekanisk hoplåsning och kemisk reaktivitet för molekylär bindning, vilket möjliggör
oöverträffad vidhäftningsprestanda.
III. Strategiska fördelar i förberedande tryckapplikationer
Flambehandling utgör ett väsentligt förberedande steg innan dekorationsprocesser, inklusive tryckning,
labeling, and coating operations.
Primary Implementation Scenarios:
Personal care packaging: HDPE containers for shampoo, shower gel, and detergent products.
Food and beverage containers: Specialty juice bottles, dairy packaging, and food service containers.
Industrial packaging solutions: Lubricant containers, chemical packaging, and specialty drums.
Disposable serviceware: Take-away beverage containers and promotional drinkware.
Teknisk överlägsenhet:
Demonstrated performance longevity: Treated surfaces exhibit dramatically improved adhesion
properties with exceptional graphic and label durability.
Geometric versatility: Engineered flame distribution ensures uniform treatment across complex
container profiles and irregular geometries.
Sustainable operational efficiency: Rapid processing capabilities matching high-volume production
requirements without chemical consumables or hazardous residues.
Comprehensive quality enhancement: Significant improvement in secondary processes including
coding, laser marking, and protective coating applications.
Process Control Parameters: Operators maintain precise regulation of flame
characteristics (fuel-air stoichiometry), linear processing velocity, and nozzle-to-substance. distance
to achieve optimal surface activation without material compromise.
Slutsats
For plastic container applications, the flame treatment system serves as an essential “surface conditioning
specialist” within pre-press operations. Through its dual mechanism of thorough surface cleaning and
sophisticated activation/roughening, it conclusively addresses the fundamental challenge of inadequate
adhesion on low-energy plastic surfaces. Containers processed through this flame plasma treater
guarantee exceptional graphic clarity, aesthetic appeal, and endurance, establishing an indispensable
preliminary stage for ensuring premium plastic packaging quality through this surface activation machine
technology.
Maximum Adhesion Performance: Achieve exceptional bond strength through advanced flame
treatment for coating and printing applications.
Production-Optimized Design: Enhanced 600mm wide flame treater conveyor belt accommodates
high-volume manufacturing requirements.
Sustainable Operation: Chemical-free process utilizing LPG ensures environmental compliance
and reduced operational expenses.
Application Versatility: Custom-configured for diverse containers from pail flame treatment machine
applications to specialized cosmetic bottle flame treatment krav.
Control panel for flame treatment equipment
This intuitively designed interface simplifies operational procedures while maintaining exact command
over critical treatment parameters, establishing an essential component for achieving consistent flame
treatment for printing preparation standards.
Precision Process Management: Digital control of operational parameters ensures reproducible
high-quality surface conditioning.
Användarvänlig design: Logical interface layout reduces training requirements and prevents
operational errors.
Integrated Safety Systems: Comprehensive monitoring and safety interlocks ensure equipment
and product protection.
Production Adaptability: Rapid parameter adjustment facilitates quick transitions between different
container specifications.
Industrial conveyor system for flame treatment machine
Manufactured for continuous industrial operation, the heavy-duty Conveyor Mechanism for flame treater
conveyor belt features robust stainless steel construction with 600mm processing width, optimally designed
for handling diverse container dimensions. The 42-position fixture configuration guarantees consistent
product orientation throughout the treatment process, with each custom jig engineered to provide gentle
yet secure container rotation, ensuring complete surface exposure to the flame zone. This industrial-grade
conveying system forms the operational foundation for reliable performance in demanding manufacturing
environments.
Consistent Product Orientation: Precision jig design ensures uniform exposure and prevents positioning
errors during processing.
Industrial-Grade Construction: Stainless steel fabrication ensures corrosion resistance and extended
operational lifespan.
Production Line Compatibility: Adjustable velocity control enables seamless integration with upstream
och nedströmsutrustning.
High-Volume Capability: 42-station configuration supports substantial production throughput requirements.
Gas Management System for energy saving flame treatment machine
The engineering excellence of the Gas Management System for energy saving flame treatment machine
incorporates independent high-precision regulators instruments for both liquefied petroleum gas and
compressed air supply. This advanced configuration enables operators to establish ideal stoichiometric
combustion ratios for efficient, clean flame generation. The industrial-grade valve assemblies guarantee
reliable performance and exact flame control necessary for effective plastic surface flame treatment machine
operations. This sophisticated gas handling technology represents the cornerstone for achieving effective
surface activation while optimizing fuel utilization efficiency.
Optimal Combustion Efficiency: Precision gas proportioning ensures consistent, clean flames for
uniform surface treatment.
Operational Economy: Accurate flow regulation minimizes fuel consumption, reducing operating costs.
Safety Compliance: Integrated safety mechanisms prevent gas-related operational incidents.
Process Stability: Maintained gas pressure and ratio ensure consistent treatment quality throughout
production cycles.
High-performance flame nozzles for flame surface treatment machine
The specially engineered Flame Distribution Nozzles for flame treatment nozzle are manufactured from
premium stainless steel alloys to withstand continuous high-temperature operational demands. These
advanced nozzles are strategically positioned to generate uniform flame distribution across the entire
container surface area. The nozzle architecture guarantees complete fuel combustion, producing stable,
consistent flame patterns essential for effective HDPE flame treatment and PP flame treatment applications.
Each nozzle incorporates individual adjustment capability, permitting technicians to optimize flame
impingement angles for different container geometries. The durable construction resists obstruction
and thermal degradation, maintaining consistent performance through extended production cycles in
plastic container flame treatment implementations.
Uniform Thermal Distribution: Precision-engineered nozzles ensure consistent treatment across
complete container surfaces.
Extended Service Life: High-temperature resistant materials guarantee longevity with minimal
maintenance.
Configuration Flexibility: Adjustable positioning accommodates various container sizes and profiles.
Combustion Efficiency: Optimized design maximizes treatment effectiveness while conserving fuel
consumption.
Anpassningsbara fixturer för flambehandlingsmaskin
The innovatively designed Product Fixtures for cylindrical surface flame treatment are precision-engineered
to securely maintain various container types while ensuring complete surface exposure during the flame
treatment process. The fixtures provide secure container retention without surface compromise while
delivering controlled rotation for homogeneous treatment. Fabricated from durable, thermal-resistant
materials, these positioning elements maintain dimensional stability through repeated thermal cycling.
The rapid-change design facilitates quick transitions between different product lines, substantially reducing
downtime during product changeovers in diverse manufacturing environments.
Perfect Container Compatibility: Custom-engineered fixtures ensure secure positioning and optimal
surface presentation.
Rapid Product Changeover: Modular architecture enables swift transitions between different container
configurations.
Product Surface Protection: Secure yet gentle retention prevents surface damage during treatment
processes.
Thermal Performance Stability: Heat-resistant materials maintain precision through extended
operational periods.
Air filtration unit for flame treatment system
The integrated Air Purification System for CE flame treatment machine guarantees compressed air purity
essential for consistent flame characteristics and treatment quality. This multi-stage filtration assembly
eliminates moisture, oil aerosols, and particulate contamination from the compressed air supply, protecting
precision gas regulation components and flame distribution nozzles from contamination. Clean, dehydrated
air is critical for maintaining stable flame geometry and preventing process variations in flame treatment
for coating applications.
Processkonsekvens: Purified air ensures stable flame properties for uniform treatment results.
Komponentens livslängd: Effective filtration extends service life of valves, regulators, and nozzles.
Kvalitetssäkring: Consistent air quality eliminates significant process variables.
Preventive Maintenance Planning: Visual indicators facilitate scheduled filter replacement,
preventing unexpected downtime.
Juste Machines applikationsområde
Medicinsk utrustning, energiutrustning, halvledarindustrin. Såsom produkter för glasögon,
lins, penna, PVC-boll, mugg, leksak, docköga, solglas, presentartikel, T-shirt, babyduk, behå, glasögon, leksaker,
paraply, underkläder, fruktäpple, sko, innersula, urtavla, plagg, ansiktsmask, plastlock,
skyddshjälm, hård säkerhetshjälm, metalllinsindustrityg etc.
Juste Prints Machines applikationsområde
Mat och dryck, leksaker, maskskyddsutrustning, porslin, skönhetsprodukter,
Sportutrustning, Ljus och belysning, Elektroniska produkter, Tvätt- och rengöringsprodukter,
Hushållsapparater, textilier och kläder, kommunikationsutrustning, bildelar och motorcyklar.
Maskiner Förpackning
Maskin med trelagers trälåda, träpallmaterialet som gasningsträ.
Det är ett starkt träfodral för sjöfrakt.
Maskinen kommer att vara väl förpackad i en trelagers trälåda, sedan lastas till en container och skickas
till sjöss/med flyg, som du begärt.
Leveransperiod
Leveranstid
Leveranstid för prov: 5-15 dagar med DHL/UPS/TNT/FEDEX express, sjöfrakt
Leveranstid för bulkordrar: 5–15 arbetsdagar med expressfrakt / 15–30 dagar med sjöfrakt.
Företagsinformation
Om Shenzhen Juste Machine Co., Ltd.
Established in 2002, Shenzhen Juste Machine Co., Ltd. stands as a premier flambehandlingsmaskin
manufacturers and provider of comprehensive printing and surface preparation technology. With decades
of specialized expertise, we develop and manufacture advanced equipment including Tampontryckmaskiner,
Silkscreentryckmaskineroch Pre-Printing Equipment lösningar.
We maintain our position as a trusted flame treatment machine factory in China, delivering innovative
and reliable solutions for global businesses. Whether your requirements include semi-automatic treatment
stations or completely automatic flame treatment system configurations for specialized applications,
we provide equipment guaranteeing precision, efficiency, and durability. Our technical expertise extends
to specialized HDPE flame treatment machine solutions for challenging polymer materials.
Our equipment serves multiple industries including promotional products, cosmetics, beverage packaging,
and industrial printing. We offer comprehensive customization, OEM services, and complete technical
support to address the specific requirements of international clients seeking flame treatment machine
for bottles and other container applications.
Hur man beställer
Hur beställer man en flambehandlingsmaskin?
Initial Technical Consultation: Contact our engineering team via email, WhatsApp, or WeChat to
discuss your flame treatment requirements and container specifications.
Comprehensive Requirement Review: Provide detailed information regarding your production needs,
including container types (bottles, pails, cups), material specifications (HDPE, PP, PET), and targeted
production output.
Technical Solution Proposal: Our engineering department evaluates your specifications and delivers
a detailed quotation for the optimal flame treatment machine configuration.
Formal Order Authorization: Following proposal acceptance, we issue a Proforma Invoice detailing all
costs, technical specifications, and delivery conditions.
Manufacturing Commencement: After payment verification, we initiate production of your custom
flame treater with fixtures tailored to your products.
Quality Assurance Validation: Our quality control department performs comprehensive testing to verify
your equipment meets performance standards for plastic surface flame treatment.
Pre-Delivery Documentation: We supply inspection certifications, operational manuals, and
maintenance documentation.
Fraktkoordinering: We manage secure packaging and transportation arrangements from Shenzhen
port facilities.
Delivery Execution & Monitoring: Your equipment arrives within approximately 10-30 working
days with complete shipment visibility.
Installation Support Services: We provide remote technical guidance for equipment commissioning
and operator instruction.
Vanliga frågor
Q1Är ni en direkt tillverkare av flambehandlingsutrustning?
Yes, we function as a professional flame treatment machine manufacturers and production facility
located in Dongguan, China. We specialize in developing automatic flame treatment system solutions
for various container types including bottle flame treatment machine and pail flame treatment machine
configurations.
Q2: Can the equipment be customized for our specific container profiles?
Absolutely. We deliver fully customized solutions including specially engineered fixtures for your
specific cylindrical surface flame treatment requirements, whether for cosmetic bottle flame treatment
or industrial container implementations.
Q3: What certifications does the equipment carry?
Our CE flame treatment machine complies with European safety standards, ensuring secure operation
and adherence to international industrial equipment requirements.
Q4Var ligger er tillverkningsanläggning?
Our flame treatment machine factory operates from Dongguan, Guangdong, strategically positioned
near Hong Kong for efficient logistics and international shipping.
Q5: What warranty coverage do you provide?
We offer a comprehensive 12-month warranty on all our equipment, including this flame treatment
machine for bottles, covering manufacturing defects and ensuring reliable performance.
Q6: How does your quality assurance process function?
We implement rigorous quality control protocols:
Every flame treatment machine undergoes exhaustive performance verification before shipment.
We supply video inspection documentation and detailed operational guidelines.
Our quality verification covers all critical components including the flame treatment gun, gas systems,
and safety mechanisms.
We conduct testing with actual containers to validate performance for HDPE flame treatment and PP
flame treatment applications.
Alla maskiner måste godkännas av vår kvalitetssäkringsavdelning innan de skickas.
Kontakta oss
Telefon: +8618688921191
Whatsapp
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