400mmコンベアUV乾燥機
I. UV硬化技術が不可欠な理由
印刷工程でインクが基材（紙、プラスチック、金属）に転写された後の核心的な課題
素早くしっかりと「乾燥」させます。自然蒸発や熱乾燥に依存する従来のインクは
多くの制限があります。.
UV硬化技術が必要とされる基本的な理由は以下の通りです。
従来のインクの「乾燥が遅い」問題を解決 – 従来のインクは乾燥に時間がかかり、印刷を制限する
速度と生産効率に影響を与える.
非吸収性素材への印刷課題への対応 – プラスチックのような滑らかで無孔の表面では、,
金属やアルミラミネート紙では、従来のインクは浸透性、密着性、乾燥性に難がある。.
UV硬化機は、インクの「瞬間硬化」と「高品質形成」を実現します。,
これにより、これらのボトルネックを突破します。.
II. UV硬化技術の仕組み
UV硬化は「乾燥」ではなく「光化学硬化」という瞬間的な化学変化を行います
内部から外部へ。動作原理は三つの核心要素に基づく。
1.特殊UVインク
これらのインクには重要な成分である光開始剤が含まれています。これを、無数のUVに反応する「スイッチ」と捉えてください。“
インクにあらかじめ埋め込まれています。.
2.紫外線(UV)光
UV硬化トンネルには、強力な紫外線を照射するランプ（水銀ランプやLEDランプなど）が含まれています。.
この光は反応を引き起こす「エネルギー源」として機能します。.
3.硬化プロセス
湿ったUVインクが塗布された印刷物がUV乾燥機を通過する際、次の工程に従います。
ステップ1エネルギー吸収 – UV光がインクを照射し、「光開始剤」が光エネルギーを急速に吸収します。.
ステップ2: 反応開始 – エネルギーを吸収した光開始剤は非常に不安定になり、分解して
反応性の高い分子（フリーラジカル）.
ステップ3:架橋硬化* – これらの活性分子は即座に他の液体と反応します
インク中の成分（モノマーとオリゴマー）が瞬時に相互結合し、密な
三次元固体高分子ネットワーク.
ステップ4瞬時完了 – この連鎖反応は瞬時に完了し、インクを変形させる
液体から直接固体へ。.
簡単な概要UV硬化機は紫外線を使用して内部機構を作動させます。
インクが光開始剤を引き起こし、瞬時に強固な固体に固化する。.
III. UV Curing vs. Hot Air/Infrared Curing Comparison
UV硬化の利点:
乾燥速度: 非常に速い（瞬時硬化、1秒未満）、印刷速度が大幅に向上。.
エネルギー消費: 省エネルギー、UV照射時のみ電力消費、不要
大量の空気を長時間加熱します。.
環境安全性エコフレンドリー。UVインクは基本的に溶剤が蒸発しません。.
熱風/赤外線硬化の制限:
乾燥速度: 遅く、溶媒蒸発や熱浸透に依存し、より長い乾燥トンネルが必要。.
エネルギー消費高エネルギー消費、連続加熱と大排気が必要
風量、熱効率が低い。.
環境安全性: VOC排出あり。溶剤系インクは揮発性有機化合物を放出します。.
主な適用シナリオ
UV硬化技術は、その独自の利点により、幅広い分野で応用されています：
高級パッケージ印刷
プラスチック包装化粧品ボトル、食品包装、医薬品箱、歯磨き粉
tubes (mostly plastic or composite materials).
Metal packaging: Beverage cans, food cans, metal lids.
Cardboard packaging: Luxury gift boxes, cigarette packages, liquor boxes. UV curing produces high gloss
and abrasion resistance, enhancing product grade.
Commercial Printing
Book covers, advertising brochures, business cards: Using UV curing machine for spot laminating achieves.
special effects like spot gloss, matte, and sanding, very aesthetically pleasing.
Specialty Printing
Electronic product panels (logos and decorations on mobile phones, home appliances).
Wooden panels (printing and coating on flooring, furniture).
Surface printing on credit cards, smart cards.
結論
UV curing technology represents crucial post-press equipment in modern printing industry. Through
ultraviolet-triggered photochemical reactions, it achieves instant curing of inks and varnishes, delivering
core advantages of high efficiency, superior quality, and wide applicability. Particularly in handling
non-absorbent materials and pursuing ultimate printing effects, UV curing equipment is almost indispensable.
商品説明
| ブランド | ジャステ |
| モデル | JST-UV60250R |
| 電圧供給 | 三相380V |
| パワー | 6.2KW |
| UVライトパワー | 3KW/2 UVライト |
| フィクスチャー・ステーション | 32 ジグ |
| 給餌長さ | 1～400mm（調整可能） |
| ベルト素材 | ステンレスベルト |
| ベルト幅 | 400mm |
| 放射波長 | 365.7nm |
| コンベア速度 | 0～12m/分、電子速度制御 |
| 排気ファン | 150W、1台 |
| 正味重量 | 150キロ |
| 寸法 | 2500×750×1600mm（長さ×幅×高さ） |
Electronic control interface for UV curing system
The advanced Control Panel for UV curing machine features precise electronic speed control and
comprehensive system monitoring capabilities. This industrial-grade interface allows operators to adjust
conveyor speed from 0-12 meters per minute while monitoring UV lamp status and system parameters.
The intuitive design includes digital displays for speed setting and system diagnostics, ensuring optimal
operation of this UV curing machine for spot laminating. Built with industrial components for reliability,
this control system simplifies operation while maintaining precise control over the curing process
for consistent production quality.
正確な速度制御: Digital adjustment ensures optimal curing time for different materials.
システム監視: Real-time display of operational parameters and lamp status.
ユーザーフレンドリーな操作: Intuitive interface reduces training requirements.
生産の柔軟性: Easy adjustment for different product requirements.
Conveyor belt System for UV dryer curing machine
The durable Conveyor System for UV curing machine belt features 400mm wide stainless steel construction
designed for continuous industrial operation. This precision conveyor maintains consistent product
transport through the curing chamber, ensuring even UV exposure for all treated items. The adjustable
feeding length from 1-400mm accommodates various product sizes, while the electronic speed control
maintains precise movement synchronization. The robust stainless steel build resists wear and chemical
exposure, making this UV conveyor curing machine for bottle applications ideal for demanding production
environments requiring reliable performance.
Consistent Product Transport: Maintains even speed for uniform curing results.
耐久性のある構造: Stainless steel build ensures long service life.
Size Flexibility: Adjustable feeding length accommodates various products.
メンテナンスが簡単: Smooth surface allows quick cleaning and maintenance.
UV Lamp Assembly for UV curing machine
The powerful UV Lamp Assembly for UV curing lamp machine delivers 3KW of focused ultraviolet energy
at 365.7nm wavelength for optimal ink polymerization. These industrial-grade lamps provide instant-on
capability and consistent output throughout their service life, ensuring reliable curing performance for this
UV curing machine for acryl applications. The precision optical design focuses UV energy efficiently onto
the passing substrates, while the integrated cooling system maintains optimal operating temperature.
This high-performance lighting system represents the core technology enabling the machine’s rapid curing
capabilities for various printing applications.
High-Intensity Output: 3KW power ensures complete curing in single pass.
Optimal Wavelength: 365.7nm emission perfectly matches photoinitiator sensitivity.
安定したパフォーマンス: Stable output throughout lamp lifespan.
Rapid Curing: Instant-on capability eliminates warm-up time.
Product fixtures for UV curing tunnel machine
The adaptable Fixture System for UV curing machine bottles features 32 precision jigs designed to securely
hold various products during the curing process. These fixtures accommodate different container shapes
and sizes, from small cosmetic bottles to larger packaging materials, ensuring optimal positioning for
uniform UV exposure. The quick-release design allows rapid product changeover, while the robust
construction maintains precise alignment throughout continuous operation. This versatile fixturing
solution makes the UV bottle conveyor dryer suitable for diverse production requirements,
from packaging lines to specialty printing applications.
安全な製品保管: Prevents movement during high-speed curing process.
クイックチェンジオーバー: Modular design allows fast product switching.
多目的な用途: Accommodates various container types and sizes.
精密アライメント: Ensures consistent exposure across all products.
Internal view of UV curing machine
Industrial-grade electrical components with organized wiring and terminal blocks ensure reliable power
distribution and easy maintenance for this UV curing machine.
Reliable Power Management: Industrial-grade electrical components ensure stable system operation
Easy Maintenance Access: Organized layout simplifies service and component replacement
Built-in Circuit Protection: Multiple safety mechanisms prevent electrical damage
サービスフレンドリーなデザイン: Clear labeling and accessible components reduce downtime
Production Operation for screen printing UV curing machine
The efficient Production Operation for UV curing machine for screen printing demonstrates the
system’s capability to handle continuous production requirements with consistent curing quality.
The machine’s design ensures minimal maintenance requirements while delivering reliable performance
in demanding production environments.
連続運転: Designed for high-volume production requirements.
一貫した品質: Maintains curing uniformity throughout production runs.
信頼できるパフォーマンス: Industrial construction ensures minimal downtime.
生産効率: Maximizes output with minimal operator intervention.
ジャストマシン
医療機器、エネルギー機器、半導体産業ガラスレス用製品など、,
レンズ、ペン、PVCボール、マグカップ、おもちゃ、人形の目、太陽ガラス、ギフトアイテム、Tシャツ、赤ちゃんの布、ブラジャー、眼鏡、おもちゃ、,
傘、下着、果物リンゴ、靴、インソール、時計のダイヤル番号、衣服、フェイスマスク、プラスチックキャップ、,
安全ヘルメット、硬質安全帽、金属レンズ工業用生地等。.
ジャスト・プリント・マシン
食品・飲料、玩具、マスク保護具、食器、美容化粧品、,
スポーツ用品、照明器具、電化製品、洗濯・クリーニング用品、,
家電製品、繊維・衣料品、通信機器、オートバイ部品。.
機械 包装
機械 三層木製ケース梱包、燻蒸木製パレット材料。.
海上輸送のための強固な固定木製ケースです。.
機械は三枚重の木箱でよく詰められる、そして容器に荷を積み、出荷される
ご希望に応じて、船便／航空便で。.
出荷期間
輸送時間
サンプル受渡し時間: 明白な DHL/UPS/TNT/FEDEX による 5-15 日、海の船積み
大量注文の配送時間: 速達で 5-15 営業日 / 海上輸送で 15-30 日。.
会社情報
深センJuste機械有限公司について.
Established in 2002, Shenzhen Juste Machine Co., Ltd. has established itself as a leading Post-press
equipment manufacturer with comprehensive expertise in printing finishing technology. Our specialized
manufacturing capabilities include developing advanced UV curing machine solutions and complete
post-press systems for the global printing industry.
As an experienced UV curing equipment factory, we combine technical innovation with industrial
manufacturing excellence. The JST-UV60250R UV curing tunnel demonstrates our commitment to
providing high-efficiency equipment for printing businesses requiring instant curing capabilities and
superior finishing quality. Our engineering focus emphasizes delivering tangible production benefits
through advanced technology and reliable design.
We serve diverse printing applications including commercial printing, packaging, industrial printing,
and specialty finishing sectors. Our comprehensive support includes customization options, OEM services,
and complete technical assistance to ensure optimal performance for international clients using our
UV curing machine for スクリーン印刷装置.
ご注文方法
How To Place UV Dryer Curing Machine order?
初回コンサルテーション: Contact our technical team to discuss your UV curing machine requirements
そして生産のニーズ。.
アプリケーション分析: Provide details about your substrates, production speed requirements,
and specific curing challenges.
技術提案:当社のエンジニアリング・チームがお客様の仕様を検討し、詳細な情報を提供します。
recommendations for the optimal UV curing system configuration.
ご注文の確認: Upon approving the proposal, we issue a Proforma Invoice outlining
all costs and delivery terms.
製造開始: After payment confirmation, we begin production of your
UV curing machine for spot laminating.
品質検証: Comprehensive testing ensures your machine meets performance
standards for UV curing applications.
出荷前の準備: 検査報告書や運用文書を提供します。.
出荷調整: 深セン港からの安全な梱包と輸送を手配いたします。.
配達の実行: Your equipment arrives within 10-30 working days with complete
shipment tracking.
コミッショニング・サポート: Remote technical assistance available for machine setup and
production optimization.
よくあるご質問
Q1: What are the main advantages of UV curing over traditional drying methods?
The JST-UV60250R UV curing machine offers instant curing (<1 second), significantly higher
production speeds, better adhesion on non-absorbent materials, and lower energy consumption
compared to traditional hot air or infrared drying systems.
Q2: What types of materials can be processed with this UV curing system?
This versatile UV curing machine handles various substrates including plastic containers,
metal packaging, paper products, and specialty materials for applications ranging from
UV curing machine bottles to commercial printing and industrial coatings.
Q3: What is the power requirement for this industrial UV system?
The advanced UV curing machine operates on three-phase 380V power with 6.2KW total
consumption, making it suitable for industrial facilities while delivering high-power curing
performance for demanding production applications.
Q4:製造施設はどこにありますか？
Our UV curing equipment production facilities are based in Dongguan, Guangdong,
with strategic access to Hong Kong ports for efficient international shipping and logistics
management for global clients.
Q5: What warranty coverage is provided with this system?
We offer comprehensive 12-month warranty protection on all our equipment, including this
UV curing tunnel, covering manufacturing defects and ensuring reliable performance in
industrial production environments.
Q6: Can this machine handle high-volume production requirements?
Yes, the JST-UV60250R UV curing machine is engineered for continuous industrial operation,
with 32-station fixturing, variable speed control up to 12m/min, and robust construction ideal
for high-volume packaging, printing, and industrial coating applications.
すべてのマシンは、出荷前に私たちのQA検査部門に合格しなければなりません。.
お問い合わせ
電話番号+8618688921191
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